Five Axis

Five-Axis Portal Milling Machine Enables Precise Processing of Long Components

IMTS 2024: With the custom machine line FZG, Zimmermann offers a five-axis portal milling machine with a low rail gantry in their program, which is designed for processing long components.

Jessica Pompili
Editorial Intern

Double-Column Machining Centers Improve Accuracy, Speed of Mold Machining

IMTS 2024: Takumi highlights its UA400 five-axis and VC1200 three-axis machining centers for mold machining, designed to minimize thermal growth and accelerate feed rates.

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How to Analyze and Optimize Cutting Conditions to Reduce Cycle Time

Plastic injection mold design and manufacturing company puts NC program optimization software module to the test. The results were surprising.

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Custom Machining Solutions Feature Automation, Digitalization

IMTS 2024: Mazak features advanced machining solutions designed to boost productivity in automation, multitasking capabilities and machine tool technology. 

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Ten Things You Need to Know about Circle Segment Milling

Considerations for evaluating if circle segment end mills or conical barrel cutters are right for your mold machining applications.

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2024 Software Suite Update Optimizes Tool Paths, Machining Capabilities

Open Mind brings updates to hyperMILL, with enhanced core toolpath strategies as well as new functionality for increased NC programming efficiency.

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CMM Programming Software Features Five-Axis Infinite Positioning 

Infinite positioning, a highlight of Verisurf Software’s CMM Programming & Inspection Suite, enables continuous motion, optimizes part access and provides high-accuracy part measurements.

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Five-Axis Machining Cell Enables Unmanned Operation

IMTS 2024: Kitamura Machinery showcases the Supercell-300G five-axis, horizontal machining cell designed for compact machining and a pallet pool system, along with other CNC automation systems.

Jessica Pompili
Editorial Intern

How to Implement Five-Axis Mold Machining for Higher Productivity, Versatility

Understanding the basics of five-axis capabilities justifies the investment, but exploring all the multi-axis machine benefits and approaches enhances the return on investment.

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Mold Builder Invests in Five-Axis Milling to Open the Envelope

NPE2024: Mold-Tech Inc., dedicated to complete quality and support, continues to add to its hard milling equipment department with the Makino D200Z, enhancing mold lead times, accuracy and efficiency.  

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Using Automation to Reduce COGS and Stay Globally Competitive

Decade-long, multiphase automation investments lower operating costs and maintain technology lead in an increasingly competitive global market.

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VMC Provides Versatile Machining of Complex Parts

The Mazak North America VC-Ez 20X vertical machining center features a 25-horsepower 12,000-rpm CAT-40 spindle with a 30-tool-magazine automatic toolchanger.

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Hybrid Multitasking Five-Axis Brings Subtractive, Additive Processes to Moldmakers

Mazak’s VC-500A/5X vertical machining center delivers hybrid multitasking and hot wire deposition to meet machining and additive needs.

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Space-Saving Five-Axis Provides Productive Mold Machining

The Grob G150 universal machining center and its spatial accuracy enhances its performance with complex, high-precision components.

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Five-Axis Range Displays Complex, Compact Machining

IMTS 2024: Grob Systems Inc. showcases a range of five-axis machines with horizontal spindles designed for high precision, improved accuracy and flexibility.

Jessica Pompili
Editorial Intern

Five-Axis VMCs Attend to Versatile Machining Task Needs

Mold shops can choose from YCM Technology’s CF/CX or RF/RX Series of machines whether for simple or more demanding machining operations.

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High-Efficiency Milling Excels in Specialized Parts Production

GF Machining Solutions Mikron Mill E 500 U offers moldmakers a sturdy, reliable five-axis machine with integrated automation opportunities.

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Machining Center Provides Robust, Dynamic Milling Qualities

Roughing and finishing deep mold and die cavities is optimized using Chiron’s FZ 16 S five-axis machining center equipped with an HSK-A 100 interface, enabling reduced chatter, dynamic machining and the ability to tackle difficult materials.

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Five-Axis Vertical Mill Increases Mold Shop Capacity by Reducing Setups

Zero Tolerance now processes blocks — from squaring to waterline drilling to rough and finish milling — on a single five-axis CNC mill, reducing setups and moving blocks in/out of multiple machines without sacrificing accuracy and surface finish.

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Five-Axis Machine Expands Advantages for Moldmaking

Optimized tool path and cutting angle control, access to hard-to-reach surfaces and overall efficiency and precision make Expand Machinery’s Gen Mill 5X-24 machining center optimal for the mold and die industry.

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Design Strategy Tackles Big and Small Complexity Challenges for Southeastern Mold Builder

Delta Mold Inc.’s core values, engineering expertise, five-axis machines and molding capabilities help the team turn a proposal into a manufactured mold or part with custom design, finishing and assembly.

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VMC Tackles More Seamless Simultaneous Five-Axis Machining

IMTS 2024: DN Solutions features the DVF 5000 Second Generation, featuring faster speeds and a larger work envelope for complex workpiece machining.

Grace Nehls
Senior Managing Editor, CompositesWorld

High-Precision VMC With Unrestricted Five-Axis Machining

The Mikron Mill S 200 U is GF Machining’s vertical high-speed machining center well suited for tool and moldmaking and exact part production.

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MMT Chats: Maintaining an Arsenal of Technology for Tight-Tolerance Work

Five-axis machining, hybrid AM, automation, rebranding and legacy. Lester Jones, Executive Vice President of Custom Mold & Design (CMD) tackles all these topics with MoldMaking Technology Editorial Director Christina Fuges. This episode is brought to you by ISCAR with New Ideas for Machining Intelligently.

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Five-Axis Machine With Pallet Changer, 16k-Spindle, Versatile Control Makes More Accurate Molds Faster

The move from three- to five-axis machining with automation reduced setup times and improved surface finishes for this small but mighty Amish mold builder.

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New Michigan Technical Center for YCM Alliance

YCM Alliance held a grand opening of its new Technical Center in Sterling Heights, Michigan, last week, which is the first in a series of centers designed to showcase and demo machining solutions for die and mold machining, ultra-high-speed machining and general parts machining.

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How to Eliminate Chatter

Here are techniques commonly used to combat chatter and guidelines to establish a foundation for optimizing the moldmaking process.

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Stability, High Speed, Flexibility of Five-Axis Portal Milling Machine Reduces Rework for Mold Builder

The thermo-symmetrical construction of a five-axis portal milling machine with a center-guided Z-axis enables higher accuracy, reducing rework. Also, the symmetrical design and the guide arrangement increase stability and save weight, making the machine more dynamic, productive and energy-efficient.

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