MoldMaking Technology

Share

Diamond polishing compound options are available for hard or soft metals requiring different levels of precision. Source (All Images) | Boride Engineered Abrasives

Diamond compounds, whether oil- or water-soluble, offer an ideal solution for polishing a diverse range of hard and soft materials in moldmaking. These compounds, sometimes referred to as “diamond pastes” in professional circles, play a crucial role in achieving precise and superior finishes across various applications.

The meticulous combination of natural and/or synthetic diamond particles with a water- or oil-soluble base creates a highly effective polishing medium. This blend ensures optimal cutting capabilities and superior finishing results. To maintain consistent quality and facilitate easy application, diamond compounds are conveniently packaged in syringes.

Professionals in mold and die polishing frequently turn to diamond compounds for final or mirror-finishing applications. These compounds prove versatile and suitable for a broad spectrum of materials that require quick stock removal, pre-polish lapping, pre-polishing and final polishing. Tailored to meet the demands of different metals, diamond compounds are available in various precision levels.

Diamond compounds are graded to cater to specific polishing needs. Lower grades, such as one or smaller, excel in creating a final, fine finish. In contrast, higher grades, like 25 or above, are designed for stock removal or earlier polishing stages. The choice between these grades depends on the precision requirements of the task at hand.

The base of the diamond compound, whether oil or water, also plays a crucial role in its performance. Oil-based compounds offer improved adherence to the surface and enable increased heat during polishing without causing damage. Water-based compounds, on the other hand, facilitate easier cleaning post-polishing and are preferred for molds set to be coated. In most cases, polishers opt for oil-based diamond compounds due to their advantageous properties.

Professionals specializing in mold and die polishing often rely on diamond compounds for final or mirror-finishing tasks.

The color of diamond compounds corresponds to their grades, aiding users in quick identification. Darker colors like black, brown and purple are indicative of compounds suited for stock removal, while lighter colors like white, light gray and yellow are associated with smaller grades for final polishing. Multiple grades and colors are available for each diamond compound, providing flexibility based on the specific application.

Diamond compounds, with their varied grades, colors and base options, provide a comprehensive solution for professionals in need of precise and superior polishing across diverse materials and applications.

YCM Technology (USA) Inc.
MoldMaking Technology Magazine
Kor-Lok
Custom mold components from Regal Components
The Automated Shop Conference
Progressive Components
VERISURF
Techspex
MMT Today enews
SolidCAM World 2024
Molded to Perfection
An ad for Formnext Chicago on April 8-10, 2025.

Related Content

Leadership

Hands-on Workshop Teaches Mold Maintenance Process

Intensive workshop teaches the process of mold maintenance to help put an end to the firefighting culture of many toolrooms.

Read More

Laser Welding Versus Micro Welding

The latest battle in finely detailed restoration/repair of mold materials.

Read More
Basics

Considerations for Mold Base Material Selection

Choosing the right material can greatly affect the profitability and cost of your application.

Read More
Five Axis

How to Eliminate Chatter

Here are techniques commonly used to combat chatter and guidelines to establish a foundation for optimizing the moldmaking process.

Read More

Read Next

Surface Treatment

Ensuring Mold Steel Polishability

When working on a project that requires high-quality texturing or surface finish, using an electro-slag quality material may be the best option for mold steel.

Read More
FAQ

Rethinking How to Polish

Internal process documentation helps polishers build upon experience and overcome surface finish challenges.

Read More
The Automated Shop Conference
;